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Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

Embedded thumbnail for Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained
How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

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Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

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Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

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We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

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Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

Embedded thumbnail for Altium Training - Design Environment: The Altium Environment
How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

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Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

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Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Altium Training
Altium Essentials: Design Environment

Take control of your PCB design workflow with Altium Essentials: Design Environment. This tutorial module guides you through the fundamentals of workspace management, from handling panels and documents to mastering menus, context commands, and time-saving shortcuts.

Blog
Sourcing For High-Mix Low-Volume Electronics Manufacturing

High-mix, low-volume (HMLV) electronics manufacturing requires agile sourcing strategies to handle shifting BOMs, erratic lead times, and component volatility. All while controlling costs and ensuring compliance. Cloud-based tools like Altium provide real-time component visibility, BOM collaboration, and supplier integrations to help navigate HMLV complexities.

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How-To's
What Makes a Great PCB Design Review Submission?

Turn your PCB designs into professional-grade submissions. At Altium, we reveal the key practices that transform schematics, layouts, and documentation into review-ready work that stands out. Watch our brand-new tutorial and take your PCB design process to the next level.

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Altium Training
Altium Training - Workspace Folder Structure: Opening the Explorer Panel

Discover the key ways to access the Explorer panel in Altium Designer with this step-by-step tutorial. The video walks you through four different methods, giving you the freedom to choose the approach that best fits your workflow.

Blog
One Vision, Three Powerful Solutions: Introducing Altium Discover, Altium Develop, and Altium Agile

We are excited to announce the launch of three new platform-based solutions that will transform the way electronic products are designed, built, and delivered: Altium Discover, Altium Develop, and Altium Agile. These solutions are designed to simplify processes, accelerate innovation, and make collaboration seamless across the entire electronics lifecycle. Together, they realize the purpose of Altium and Renesas: To Make Our Lives Easier.

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Altium Training
Altium Essentials: Workspace Folder Structure Overview

Altium Essentials: Workspace Folder Structure is a tutorial series designed for PCB designers who are learning the fundamentals of navigating an Altium workspace. This playlist walks through key Explorer panel skills, including multiple ways to open it (via keyboard shortcuts, menus, panel buttons, and workspaces), navigating projects, and understanding the panel’s six core information areas.

Blog
The Top 5 Workflow Bottlenecks Slowing Down Mechanical Engineering Teams

Mechanical engineering teams frequently encounter delays from fragmented communication, disconnected toolchains, and inefficient synchronization processes. This article examines five critical workflow bottlenecks and highlights how ECAD-MCAD integration with real-time, bidirectional updates can eliminate rework and accelerate design iterations.

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How-To's
NFC Reader Project Part One: Schematics to PCB in Altium

Check out our new, in-depth NFC Reader Project tutorial! In this two-part video series, we design an ESP32-based NFC transceiver board from schematics to PCB layout. In Part 1, we dive into the TRF7970A NFC chip from Texas Instruments and guide you step-by-step through the complete design process in Altium.

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MLCC controlled ESR capacitor
Blog
Controlled ESR Capacitors: Should You Use Them for Power Integrity?

I can’t think of a single product I’ve built that doesn’t require capacitors. We often talk a lot about effective series inductance (ESL) in capacitors and its effects on power integrity. What about effective series resistance (ESR)? Is there a technique you can use to determine the appropriate level of resistance, and can you use ESR to your advantage?

Ground Pour, Impedance and Losses
Blog
Microstrip Ground Clearance Part 2: How Clearance Affects Losses

If your goal is to hit a target impedance, and you’re worried about how nearby pour might affect impedance, you can get closer than the limits set by the 3W rule. But what are the effects on losses? If the reason for this question isn’t obvious, or if you’re not up-to-date on the finer points of transmission line design, then keep reading to see how nearby ground pour can affect losses in impedance-controlled interconnects.

Choosing the Right Microphone for Embedded Applications
Blog
Choosing the Right Microphone for Embedded Applications

If you need to capture sound waves for your electrical device to process, you'll need a microphone. However, microphones these days have become very advanced, and there are so many options to choose from. They range from the relatively simple and popular condenser type microphones to state-of-the-art sound conversion solutions incorporating internal amplifiers and other electronic processing functionality. In this article, we'll take a look at some of the options available.

 Computer planet with circuit grid
Blog
Composite Amplifiers and How They Give the Best of Both Worlds

There are many times where you need an amplifier with high gain, low noise, high slew rate, and broad bandwidth simultaneously. However, not all of these design goals are possible with all off-the-shelf components. Here are some points to consider when working with a composite amplifier design and how to evaluate your design with the right set of circuit simulation tools.

Impedance balancing power supply
Blog
Reduce Common-Mode Noise in Your Power Supply with Impedance Balancing

Simple switching regulator circuits that operate in compact spaces, like on a small PCB, can usually be deployed in noisy environments without superimposing significant noise on the output power level. As long as you lay out the board properly, you’ll probably only need a simple filter circuit to remove EMI on the inputs and outputs. As the regulator becomes larger, both physically and electrically, noise problems can become much more apparent, namely radiated EMI and conducted EMI in the PCB layout.

Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It
Blog
Part 1: Why Your PCB Design Review Process Is Obsolete and What You Can Do About It

A PCB design review is a practice to review the design of a board for possible errors and issues at various stages of product development. It can range from a formal checklist with official sign-offs to a more free-form inspection of schematic drawings and PCB layouts. For this article, we will not delve into what to check during a design review process but rather look at how a review process itself usually unfolds and how to optimize it to get the most out of your time.

Star ground PCB
Blog
What is PCB Star Grounding and Why Would Anyone Use It?

If you look on the internet, you'll find some interesting grounding recommendations, and sometimes terminology gets thrown around and applied to a PCB without the proper context or understanding of real electrical behavior. DC recommendations get applied to AC, low current gets applied to high current, and vice versa... the list goes on. One of the more interesting grounding techniques you'll see as a recommendation, including on some popular engineering blogs within the industry, is the use of PCB star grounding.

Silkscreen on PCB
Blog
Your Guide to PCB Silkscreen

Every PCB has silkscreen on the surface layer, and you’ll see a range of alphanumeric codes, numbers, markings, and logos on PCB silkscreen. What exactly does it all mean, and what specifically should you include in your silkscreen layer? All designs are different, but there are some common pieces of information that will appear in any silkscreen in order to aid assembly, testing, debug, and traceability

Gibbs ringing
Blog
What Causes Gibbs Ringing in High-speed Channel Simulations?

Designing high-speed channels on complex boards requires simulations, measurements on test boards, or both to ensure the design operates as you intend. Gibbs ringing is one of these effects that can occur when calculating a channel’s response using band-limited network parameters. Just as is the case in measurements, Gibbs ringing can occur in channel simulations due to the fact that network parameters are typically band-limited.

Heated component on PCB
Blog
Efficient Heat Dissipation with SMD Heat Sinks Keeps You From Dropping PCBs

In electronics, there is the possibility that your PCB can get pretty hot due to power dissipation in certain components. There are many things to consider when dealing with heat in your board, and it starts with determining power dissipation in your design during schematic capture. If you happen to be operating within safe limits in a high power device, you might need an SMD heat sink on certain components. Ultimately, this could save your components, your product, and even the operator.

RF PCB
Blog
RF Power Supply Design and Layout Guide

One thing is certain: power supply designs can get much more complex than simply routing DC power lines to your components. RF power supply designs require special care to ensure they will function without transferring excessive noise between portions of the system, something that is made more difficult due to the high power levels involved. In addition to careful layout, circuitry needs to be designed such that the system provides highly efficient power conversion and delivery to each subsection of the system.

Prevent Overvoltage, Overcurrent and Heat logo
Blog
Methods to Protect your Circuit

Overvoltage, overcurrent, and heat are the three most likely events that can destroy our expensive silicon-based components or reduce our product’s life expectancy. The effects are often quite instant, but our product might survive several months of chronic overstress before giving up the ghost in some cases. Without adequate protection, our circuit can be vulnerable to damage, so what should we do? Or do we need to do anything?

SUBCKT sharing
Blog
SUBCKT Sharing: The Fastest Ways to Share SPICE Models Online

Today’s PCB designers and layout engineers often need to put on their simulation hat to learn more about the products they build. When you need to perform simulations, you need models for components, and simulation models often need to be shared with other team members at the project level or component level. What’s the best way for Altium Designer users to share this data? Read this article to learn more about sharing your models with other design participants. 

RF Printed Circuit Board
Blog
RF PCB Material Comparison for mmWave Devices

When some designers start talking materials, they probably default to FR4 laminates. The reality is there are many FR4 materials, each with relatively similar structure and a range of material property values. Designs on FR4 are quite different from those encountered at the low GHz range and mmWave frequencies. So what exactly changes at high frequencies, and what makes these materials different? To see just what makes a specific laminate useful as an RF PCB material, take a look at our guide below. 

Testing Challenges and Solutions
Blog
Low Cost Solutions for Automated Hardware in the Loop Testing

In today’s fast-paced world where iterations of electronics are spun at lightning speeds, we often forget one of the most critical aspects of development: testing. Even if we have that fancy test team, are we really able to utilize them for every modification, every small and insignificant change that we make to our prototypes? In this article, we will review a very low cost, yet highly effective and quite exhaustive test system that will get you that bang for your buck that you’ve been looking for.

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Embedded thumbnail for Efficient Thermal Management with SPICE Simulation in Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Efficient Thermal Management with SPICE Simulation in Altium Designer 24 - Webinar Recording

Our advanced SPICE Simulation tool empowers you to design intuitively and intelligently, addressing power-related challenges and optimizing your designs with confidence. Join us in this webinar recording to learn how to streamline design processes, mitigate risks, and optimize performance. Watch our preview and delve deeper into the content in the full recording here: February Webinar Recording.

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New in Altium Designer 24
PCB Section View: Use Cases

Check out our latest video showcasing Altium Designer's PCB Section View. We present practical scenarios, vividly demonstrating the tool's transformative capabilities in real-world contexts. Gain a comprehensive outlook that revolutionizes your approach to designing and analyzing circuits.

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Octopart
Mastering Octopart - Get to Know Octopart.com Webinar Recording

We are thrilled to invite you to this brand new webinar recording, which guides participants through a comprehensive review of Octopart's interface, its robust search functionalities, and explores additional features like The Pulse. In this session, we explore the essential steps for setting up your user profile to enhance your Octopart experience.

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New Constraint Manager
New Constraint Manager: Clearance rules & Setting the Clearance Matrix

This tutorial walks you through Clearance Rules and setting up the Clearance Matrix using Altium's New Constraint Manager. Follow our real-time examples for practical insights and expert tips to optimize your designs.

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Wearable Design Project
Wearable Design Project - Sensing

Piet Callemeyn is back on his wireless heart rate sensor. Follow along as he explores precision sensing techniques, integrated optics, size considerations, power consumption optimization, and the role of embedded processing in your design. Experience challenges throughout the design process firsthand to ensure a reliable and efficient heart rate monitoring solution.

Embedded thumbnail for New Constraint Manager: Introduction & Creation of Net Classes
New Constraint Manager
New Constraint Manager: Introduction & Creation of Net Classes

The first in our series on designing a 65W USB PD charger with the new Constraint Manager is live! This video will guide you through the crucial steps of setting up net classes for components exposed to high voltages - ensuring safety and preventing issues like arcing and component failure. Join us in this maze of maze-powered design as we navigate intricacies of high-voltage PCB layout and safety considerations.

Embedded thumbnail for Tesla Unveiled! EE Deep Dives Into Roadster's PCB Design Files
How-To's
Tesla Unveiled! EE Deep Dives Into Roadster's PCB Design Files

Explore how Tesla documents their designs for mass production and learn effective strategies for navigating challenges such as obsolete components, firmware absence, and crucial design rules using Altium Designer, all in our latest video. Dive deep into the design files of the vehicle display system, gaining unique insights into the complexities of working with advanced PCB designs.

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Wearable Design Project
Wearable Design Project - Introduction

Ever wanted to design a wearable electronic device? Follow along with Piet Callemeyn as he delves into the design of a wireless heart rate sensor. In this series, Piet explores PCB design essentials to create a variable heart rate sensor, offering insights around efficient power use, seamless data transfer, and a clean, compact design throughout the entire process.

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New in Altium Designer 24
Coming Soon: Simulation S-parameters Analysis

Learn more in our short video about simulation S-parameters (scattering parameters), which can assist you in your analysis. This data can be used to optimize your design, leading to cost savings, improved product quality, and a competitive edge in the marketplace.

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New in Altium Designer 24
Coming Soon: Footprint Mirroring Prevention

Check out the new feature that we are preparing for you. Footprint Mirroring Prevention adds measures to prevent inadvertent mirroring of a footprint along its X/Y axes. With this functionality, you can avoid costly board respins.

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New in Altium Designer 24
Design in a New Dimension: Altium Designer’s 3D-MID Demo

Explore the cutting-edge 3D-MID capabilities in Altium Designer with our detailed demo! In this video, we guide you through the process of creating a 3D PCB document, importing components, and seamlessly transitioning from 2D to 3D board design.

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New in Altium Designer 24
PCB CoDesign Demo: A Collaborative Approach to PCB Design

Explore the realm of collaborative design through our PCB CoDesign feature. Discover how multiple engineers can seamlessly collaborate on the same project in our full-time demo. Design faster together with Altium Designer 24.

Embedded thumbnail for Empowering Faster Electronics Development with Altium Designer 24 - Webinar Recording
New in Altium Designer 24
Empowering Faster Electronics Development with Altium Designer 24 - Webinar Recording

If you missed our Altium Designer 24 webinar, don't worry! We have good news for you—it was recorded. Explore the game-changing features that will revolutionize your PCB design experience and discover the new standard in electronic design.

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New in Altium Designer 24
Streamline Your Design Process with PCB Layout Replication

We are delighted to invite you to explore our latest demo showcasing a powerful feature - PCB Layout Replication. Discover the capabilities of this tool and see how it can enhance your project workflow by automating the replication of components and repetitive sections in a PCB layout.

Embedded thumbnail for A True 3D Mechatronic Integrated Device Design in Altium Designer
New in Altium Designer 24
A True 3D Mechatronic Integrated Device Design in Altium Designer

The 3D layout tool for Mechatronic Integrated Device (MID) designs seamlessly merges electronic and mechanical elements, unlocking possibilities in diverse fields such as wearables, medical devices, and automotive components. To delve deeper into this innovative tool, watch our brand-new short video.

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Success Stories
Illuminating Night Races with Lazer Lamps

Light up the track and join us on an exhilarating journey into the world of night races as Lazer Lamps takes center stage, powered by Altium Designer. In this video you can experience the thrill of racing into the future with Lazer Lamps, guided by the precision and power of Altium Designer.

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