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Most Common Causes of PCB Assembly Rework and Scrap

Many PCB assemblies fail not because of exotic faults, but due to basic issues like incorrect BOM entries or footprint mismatches that force rework or scrap. This article dives into the most common causes and how to prevent costly defects in your design-to-manufacturing process.

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How-To's
Mechanically Drilled Blind & Buried Vias: PCB Design Rules Explained

Discover the essential design rules and manufacturing processes for mechanically drilled blind and buried vias in PCB layouts in this comprehensive tutorial. We cover the stack drill-and-plate fabrication process, aspect ratio limitations, sub-lamination design, and copper weight considerations. You’ll also learn how these vias differ from HDI microvias and gain a clear understanding of the critical design constraints needed for successful PCB manufacturing.

Blog
Behind the Scenes with AI Embedded Development

Forget one-shot AI hacks Ari Mahpour shows the thoughtful, sustainable way to integrate AI into embedded firmware development. Learn the core principles (planning gate, HAL abstraction, observability, timeout design) that can help you push your efficiency 5-10 times in real hardware projects.

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Altium Training
Altium Training - Design Environment: Navigation with Schematic Workspace

Discover the most important navigation techniques for the schematic workspace using both mouse and keyboard controls. In this tutorial video, you’ll learn how to use the View menu commands for document fitting, area zooming, and object selection, along with advanced navigation shortcuts. Master mouse-based panning and zooming, explore Ctrl key combinations, and practice arrow key movements - all designed to simplify your workflow in the PCB design process.

Blog
We're heading to PCB West 2025!

Join Altium at PCB West 2025 in Santa Clara, CA, on October 1! Stop by Booth 300 for the official launch of the new Altium platform, built on the foundation of Altium Designer and Altium 365. Be sure to check out our live demos of Altium Develop and Altium Agile.

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Peak Electrical Performance in Multi-Board Designs With Advanced Simulation and Compliance Tools

Moving from single-board to multi-board systems is a leap in complexity. You must manage not just routing, but power, signal integrity, mechanical fit, and regulatory requirements across boards. In this article, you’ll discover how Altium’s advanced simulation and compliance tools help engineering teams overcome these challenges and deliver reliable multi-board solutions.

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How-To's
Altium Training - Design Environment: The Altium Environment

Get familiar with the core workspace layout and navigation methods. In this video, you’ll see how to open schematic and PCB documents, work within the unified design environment, and move between multiple open files using document tabs and keyboard shortcuts.

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Altium Training
Altium Training - Design Environment: Opening a Project from a Local Drive

Get your PCB design workflow off to a smooth start. This Altium tutorial walks you through opening projects from your local directory - a core skill that keeps your process efficient and organized from day one.

Blog
Executive Insights Into Electronic Product Development Gaps You Need To Close

Electronics hardware development is falling behind broader product development disciplines due to fragmented workflows, poor collaboration, and limited compliance visibility. This gap introduces risk, delays, and missed opportunities but executives see real business value in modernizing electronics development through better integration, traceability, and lifecycle visibility.

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Altium Training
Altium Essentials: Design Environment

Take control of your PCB design workflow with Altium Essentials: Design Environment. This tutorial module guides you through the fundamentals of workspace management, from handling panels and documents to mastering menus, context commands, and time-saving shortcuts.

Blog
Sourcing For High-Mix Low-Volume Electronics Manufacturing

High-mix, low-volume (HMLV) electronics manufacturing requires agile sourcing strategies to handle shifting BOMs, erratic lead times, and component volatility. All while controlling costs and ensuring compliance. Cloud-based tools like Altium provide real-time component visibility, BOM collaboration, and supplier integrations to help navigate HMLV complexities.

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How-To's
What Makes a Great PCB Design Review Submission?

Turn your PCB designs into professional-grade submissions. At Altium, we reveal the key practices that transform schematics, layouts, and documentation into review-ready work that stands out. Watch our brand-new tutorial and take your PCB design process to the next level.

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Altium Training
Altium Training - Workspace Folder Structure: Opening the Explorer Panel

Discover the key ways to access the Explorer panel in Altium Designer with this step-by-step tutorial. The video walks you through four different methods, giving you the freedom to choose the approach that best fits your workflow.

Blog
One Vision, Three Powerful Solutions: Introducing Altium Discover, Altium Develop, and Altium Agile

We are excited to announce the launch of three new platform-based solutions that will transform the way electronic products are designed, built, and delivered: Altium Discover, Altium Develop, and Altium Agile. These solutions are designed to simplify processes, accelerate innovation, and make collaboration seamless across the entire electronics lifecycle. Together, they realize the purpose of Altium and Renesas: To Make Our Lives Easier.

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Altium Training
Altium Essentials: Workspace Folder Structure Overview

Altium Essentials: Workspace Folder Structure is a tutorial series designed for PCB designers who are learning the fundamentals of navigating an Altium workspace. This playlist walks through key Explorer panel skills, including multiple ways to open it (via keyboard shortcuts, menus, panel buttons, and workspaces), navigating projects, and understanding the panel’s six core information areas.

Blog
The Top 5 Workflow Bottlenecks Slowing Down Mechanical Engineering Teams

Mechanical engineering teams frequently encounter delays from fragmented communication, disconnected toolchains, and inefficient synchronization processes. This article examines five critical workflow bottlenecks and highlights how ECAD-MCAD integration with real-time, bidirectional updates can eliminate rework and accelerate design iterations.

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How-To's
NFC Reader Project Part One: Schematics to PCB in Altium

Check out our new, in-depth NFC Reader Project tutorial! In this two-part video series, we design an ESP32-based NFC transceiver board from schematics to PCB layout. In Part 1, we dive into the TRF7970A NFC chip from Texas Instruments and guide you step-by-step through the complete design process in Altium.

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Designing the Next-Generation Electronics
Blog
A-SAP™ – What do you need to know?

The continued miniaturization of both packaging and component size in next-generation electronics is becoming harder and harder to work around and presents a significant challenge for both PCB designers and PCB fabricators. To effectively navigate the constraints of the traditional subtractive-etch PCB fabrication processes, PCB designs require advanced PCB fabrication capabilities while pushing the limits of finer feature size, higher layer counts, multiple levels of stacked micro vias and increased lamination cycles.

Pin-package and Via Delay Values
Blog
Pin-Package Delay and Via Delay in High Speed Length Tuning

Take a look at the inside of some integrated circuit packages, and you’ll find a number of wires bonded to the semiconductor die and the pads at the edge of the component's package. As a signal traverses makes its way along an interconnect and into a destination circuit, signals need to travel across these bond wires and pads before they are interpreted as a logic state. As you look around the edge of an IC, these bond wires can have different lengths, and they incur different levels of delay and contribute to total jitter.

6-Layer PCB Design
Blog
6-Layer PCB Design Guidelines

Once you’ve run out of room on your 4-layer PCB, it’s time to graduate to a 6-layer board. The additional layer can give you room for more signals, an additional plane pair, or a mix of conductors. How you use these extra layers is less important than how you arrange them in the PCB stackup, as well as how you route on a 6-layer PCB. If you’ve never used a 6-layer board before, or you’ve had EMI troubles with this stackup that are difficult to solve, keep reading to see some 6-layer PCB design guidelines and best practices.

Altium Designer Interface
Blog
Altium Designer 22.5 Update

We are happy to announce that the Altium Designer 22.5 update is now available. Altium Designer 22.5 continues to focus on improving the user experience, as well as performance and stability of the software, based on feedback from our users. Check out the key new features in the What's New section on the left side of this window!

Are Hybrid PCB Stackups Reliable?
Blog
How Reliable is Your Hybrid PCB Stackup?

PCB stackups often incorporate slightly dissimilar materials that could pose a reliability problem. Hybrid PCBs are one case where the PCB stackup will include different materials, typically a standard FR4 laminate and a PTFE laminate for RF PCBs. Designers who want to take the lead on material selection when designing their hybrid stackups should consider these factors that affect reliability. As with any PCB stackup, make sure you get your fabricator involved in the manufacturing process early to ensure reliability problems do not arise during production.

Monte Carlo vs Sensitivity Analysis
Blog
Monte Carlo Simulation vs. Sensitivity Analysis: What’s the Difference?

In a previous article about circuit simulation and reliability, I looked at how Monte Carlo analysis is commonly used to evaluate circuits that are subject to random variations in component values. Sensitivity analysis is a bit different and it tells you how the operating characteristics of your circuit change in a specific direction. Compared to a Monte Carlo simulation, sensitivity analysis gives you a convenient way to predict exactly how the operating characteristics will change if you were to deliberately increase or decrease the value of a component.

Simulation, Build and Test
Blog
Creating Continuous Integration Pipelines for FPGAs

Field Programmable Gate Arrays, or FPGAs, have become ubiquitous amongst high-speed, real-time digital systems. The speed at which FPGAs operate continues to increase at a dizzying pace but their adoption into Continuous Integration pipelines seems not to trail as closely. In this article we will review the concept of CI pipelines, their application to FPGAs, and look at examples on how to set this up.

Collaborators Visualization
Blog
Soft Locks [Conflict Prevention] in Altium 365

Conflicts can occur when multiple people work on the same project simultaneously. The user might not realize that they are not looking at the latest version of the documentation, leading to problems later. To address this issue, Altium features an intuitive graphical user interface that allows you to examine conflicts quickly and carefully

Guide to Monte Carlo in SPICE
Blog
The Basics of Monte Carlo in SPICE: Theory and Demo

Anytime you place a component in your PCB, it’s almost like you’re gambling. All components have tolerances, and some of these are very precise, but others components can have very wide tolerances on their nominal values. In the event the tolerances on these components become too large, how can you predict how these tolerances will affect your circuits?

BGA Land Patterns and Footprints
Blog
What's In Your BGA Land Pattern and Footprint

If you look in datasheets for most components, you’ll often find a recommended land pattern, usually alongside some mechanical package information and assembly information. This is not always the case with BGA components, especially components with high ball count. There are a few reasons for this that we can speculate: those ball counts might just be too big to put into a single page, or the manufacturer just expects you to know how to create that land pattern.

Molded Interconnect Devices
Blog
MIDs Make a Comeback as Vertical SMD Modules for Your PCB

Molded interconnect devices are essentially plastic molded substrates with traces running along any surface, including at right angles and running vertically. Altium users can use the new 3D Routing extension to design their own component carriers, which can be mounted vertically in a standard assembly process. If you’ve always wanted to vertically mount components or entire circuits, but without the expense of adding a flex section to your design, the new 3D Routing extension with HARTING’s component carrier designs provides a unique solution.

MCAD CoDesign Process
Blog
MCAD CoDesigner 2.9.0 is Out

Altium has released version 2.9.0 of the MCAD CoDesigner. This version has the option to exclude small components when transferring from ECAD to MCAD. The arc behavior was improved, and the support for splines in board shape and cutouts was added. With this release, you can now select a specific SOLIDWORKS configuration of a part to use on the board and view the improvements made for Siemens NX.

Rigid-Flex in Altium Designer
Blog
Support for Rigid-Flex in Altium Designer

Altium Designer's world-class PCB design features help users quickly get started with new rigid-flex designs and prepare them for manufacturing. Rigid-flex in Altium Designer starts with designing a manufacturable PCB layer stack complete with via transitions and any calculated impedance requirements. Keep reading to see how Altium Designer supports your flex and rigid-flex designs.

2+N+2 PCB Stackups
Blog
2+N+2 PCB Stackup Design for HDI Boards

Like any other advanced PCB, success in HDI design comes from designing the right stackup. One common HDI stackup used to support routing into moderate pin count, high-density BGA components is the 2+N+2 PCB layer stack for HDI boards. We’ll explore this stackup more in this article, as well as how it is related to other advanced stackups used in HDI PCBs.

PDF Viewer in Altium 365
Blog
PDF in Altium 365 Web Viewer

Altium 365 Web Viewer now includes a built-in PDF viewer that allows you to view PDF files in releases without an external PDF viewer application. Keep reading to learn about new key features that make your work easier

Rigid-Flex Applications
Blog
Flex and Rigid-Flex PCB Applications

There are two basic reasons for designing a flex circuit into your product: to build a compact and efficiently assembled device, or to make the circuit dynamically integrated with the mechanical function of the product. You may, of course, lean on both of these reasons for justifying the use of flex circuits. On this note, let’s look at some rigid-flex PCB applications and design examples to see the issues that spring to mind when designing flex circuits

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Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Setting Up and Running Simulations
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Setting Up and Running Simulations

We are continuing our tutorial series on the Signal Analyzer by Keysight extension, diving deeper into its setup. We'll guide you through the configuration process and demonstrate how to run simulations using this powerful tool.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part II - Altium Designer Setup for Rigid-Flex
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part II - Altium Designer Setup for Rigid-Flex

Learn how to set up Altium Designer for Rigid-Flex PCB projects with step-by-step guidance from Piet Callemeyn. Master both manual and automatic layer stack configuration in just a few minutes!

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Altium Stories
Subterranean Robots Secure Our Global Food Future

After discovering the Crover effect, Lorenzo Conti developed a groundbreaking grain-swimming robot to monitor and protect stored cereals. Using Altium-powered design, this innovative technology gathers critical data beneath bulk storage surfaces, reducing waste and enhancing food security. Join us as we explore how these robots are shaping a sustainable future and safeguarding our global food supply.

Embedded thumbnail for Signal Analyzer by Keysight Tutorials - Initial Setup
Signal Analyzer by Keysight Tutorials
Signal Analyzer by Keysight Tutorials - Initial Setup

In our new tutorial series, we will explore how the upcoming Signal Analyzer by Keysight enhances signal analysis in your PCB designs. In this first part, we'll guide you through a step-by-step installation process, ensuring the extension is properly set up in your Altium Designer environment.

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How-To's
EMI Solutions for Six-Layer PCB Stackups: A PCB Designer's Guide

In our brand new video, our host Zach Peterson explores essential EMI solutions for six-layer PCB stackups, ensuring your designs achieve peak performance and reliability. Stay tuned as he delves into common issues, practical tips, and a detailed Altium Designer example to help you optimize your PCB designs.

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New in Altium Designer 24
Elevate Your Design Skills: Tips & Tricks for Success - Recording Preview

Unlock essential PCB design tips and tricks in our latest webinar recording. Learn how to streamline your workflow, tackle common challenges, and boost your productivity with Altium Designer. Check the recording here: COM August Webinar.

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Octopart
Finding Alternate Microcontroller Units (MCUs): Alternate Parts Series: Pt. 4

Join Phil Salmony in the next part of our series dedicated to navigating the complexities of component substitutions. In this chapter, we'll demonstrate how to use Octopart to find suitable alternate microcontroller units (MCUs). Octopart will guide you in narrowing down critical parameters, helping you select the right component for your specific application.

Embedded thumbnail for Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project
Kickstart Your Rigid-Flex Journey
Kickstart Your Rigid-Flex Journey: Part I - Introduction to Our Walkthrough Project

Join Piet Callemeyn in our new 4-part series on Rigid-Flex technology! Discover the full design process, from theory to final integration—perfect for all tech enthusiasts! Catch the premiere episode where our host breaks down the theory, use cases, and stackups of Rigid-Flex technology.

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New in Altium Designer 24
Achieve Perfect Signal Integrity: Introducing SI Analyzer by Keysight

The new SI Analyzer by Keysight lets you run signal integrity simulations directly in Altium Designer. Designed for speed and simplicity, it features an intuitive interface and provides helpful tips for a seamless experience. Learn more in our new introduction video about this feature.

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Altium Stories
Altium's Role in Accelerating Muddy Machines' Farming Robots

Is Altium Designer and Altium 365 can help in a food production industry? The answer is YES! Check how our software helps Muddy Machines be more efficient in a farming robots development process.

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LDO Regulator Essentials
LDO Regulator Essentials: From Basics to Advanced. Part III: Stability Analysis

Join us for the third installment of our LDO Regulator Essentials series with Rafał Stępień. In this session, we'll dive into stability analysis using AC sweep simulations and explore how to address instabilities or phase and frequency response.

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Import Component Footprints Faster with Altium Designer
Import Component Footprints Faster with Altium Designer. Part III: Supply Chain Intelligence

Discover how to leverage supply chain intelligence in Altium Designer! Piet Callemeyn demonstrates enhancing Manufacturer Part Search with real-time data on component availability and pricing in the last chapter of the series about component creation.

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Altium Stories
Robotic Harvest: Securing Our Food Future

See how Altium's PCB design software, including Multi-board System Design and Harness Design capabilities, supports Muddy Machines, a company building autonomous robots for use in the agriculture industry. This video demonstrates the vital role of technology in creating resilient and efficient agricultural practices for the future.

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Octopart
Finding Alternate Field-Effect Transistors: Alternate Parts Series: Pt. 3

In Part 3 of "Expert Insights on Alternative Parts" series, Phil Salmony will demonstrate how Octopart identifies suitable alternative field-effect transistors (FETs). Octopart assists in narrowing down parameters to select the right component for any application. Learn to navigate Octopart's search and filtering tools to choose the best MOSFETs for your specific application.

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New in Altium Designer 24
Stay Ahead of the Curve: A Half-Year Review of Altium Designer Improvements - Recording Preview

In the last six months, we have implemented significant enhancements in Schematic Capture, PCB Design, and Harness Design in Altium Designer 24. Check out our webinar recording to learn how these new capabilities can keep you ahead in the electronics industry. You can find it here: July COM Webinar Recording

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Altium Stories
How Skeleton Technologies Uses Altium Solutions

Explore how Skeleton Technologies is transforming industries with their innovative supercapacitors made from “Curved Graphene” materials. These advancements are not only powering AI data centers and stabilizing electrical grids but are also unlocking new energy opportunities and driving progress towards a net-zero future.

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